Revitalize American Manufacturing with Remcon’s Innovative Solutions

Posted by Tracy L Connors on

 

Bringing Manufacturing Back to American Soil

We proudly join the movement to bring manufacturing back to American soil. At Remcon, we passionately support American businesses with durable products and innovative solutions to tackle everyday challenges. Our mission goes beyond just creating products; we seize every opportunity to support businesses that create new jobs in their communities.

Supporting U.S.-Based Innovation

We’re excited to see the Remcon Guardsafe® 36 Barricade in action at the new Intel chip plant in Ohio. This project represents a significant step toward securing the future of U.S.-based manufacturing and innovation.

Family-Owned Commitment to Excellence

As a family-owned business, Remcon strives to exceed customer expectations, proving that “Made in America” stands for excellence and reliability. Our commitment to quality and innovation means that every product we offer is designed to meet the highest standards and provide exceptional value to our customers.

Join Us in Building a Brighter Future

Join us in building a brighter future together. Whether you are a business looking for reliable solutions or an advocate for American manufacturing, Remcon is here to support you. Let’s work together to strengthen our communities and create a legacy of excellence that will last for generations.

What is the Rotational Molding Process?

Posted by Remcon Plastics on

What is rotational molding used for?

Rotational molding (commonly referred to as rotomolding) is a manufacturing process that is ideal for making hollow parts.

What is the rotational molding process?

The rotational molding process allows you to form a plastic part by coating the inside of a hollow mold with plastic material. Plastic, usually in powder form, is placed inside a metal mold and falls to the bottom forming a pool. The mold is then put in an oven and heated until the plastic melts enough to become sticky and cling to the surface.

The mold begins rotating as it enters the oven like a rotisserie except you are rotating the part on two separate axes (think of it as a merry-go-round riding on a Ferris wheel). Because of gravity the plastic wants to slide to the lowest area of the mold. Since the mold is turning the plastic keeps sliding downhill and as the powder moves over the hot mold surface another layer of particles melts in to the wall that is forming. When all of the powder has dissolved in to the walls it is time to cool the part back down and remove it from the mold.

While the mold is rotating, the plastic, driven my gravity, slides to the lowest point. The biaxial rotation (merry-go-round on a Ferris wheel) ensures that every area of the mold passes through this low point and another layer plastic adheres to the mold surface. You continue to cook the part in this manner until all of the plastic has attached to the mold.

What are the steps involved in the rotational molding process?

There are four primary steps to the rotational molding process:

  • Charging the mold with the appropriate weight of the required raw material
  • Melting the material and spreading it around the mold
  • Cooling the part so that it returns to a solid state
  • Removing the part from the mold and performing any necessary trimming operations.

What materials are used for rotational molding?

90-95% of rotationally molded parts are made from polyethylene in a full range of densities. In addition, rotomolders have had success with PVC , Polypropylene, nylon, fluorocarbons (think Teflon), PFA.

Check out this video to watch the rotational molding process in action!